• Cutting & Thermal Stripping Machine : Model No. DMD - 01

    M/s ‘machine makers r.s.’ Have developed and manufactured a special machine for cutting and thermal stripping of Teflon and DMD insulated wires. This is probably the "World’s first ever" fully automatic machine developed for thermal stripping.

    Thermal stripping had always been a slow and cumbersome process. In addition the operator is exposed to the fumes coming out of the DMD at the time of thermal stripping.

    We have automated the same process by which it has become faster, simpler and safer and off-course accurate as well.

    The machine cuts the wires to desired length and also strips the insulation from both ends. The stripped out insulation will have to be taken out manually by the operator at the time of wiring or crimping.

    This machine has a user friendly touch screen interface. Here you can set the length, stripping length of the wire and also the production quantity, batch size etc.

    This machine is a user-friendly, tabletop, fully automatic machines. It incorporates the state of the art technology and is economic, rapid & safe alternative to manual process. And the machine can be run continuously.

    This machine is manufactured with high quality, robust, stepper or servo motors. & comes with PLC controls and it is operated using a short Touch panel.

    Machines require single-phase 220 V AC stable electric supply and a compressed air supply at 4-6 bar pressure.

    Machine comes with “high speed steel” (HSS) blades for cutting and special nichrome blades for stripping.

    Wires from 0.5 sq mm to 2.5 sq mm can be processed

    One can comfortably produce 12-15 wires per minute.

    Special machines for specific customer needs can also be developed by m/s ‘machine makers r.s.’.

    ∗ MICROPROCESSOR controlled machines with smart Touch Screen.
    ∗ Fully automatic machine. Setting is completely digitized and mostly automatic.
    ∗ Machines for both side stripping.
        (Can also do single side stripping and also only cutting)

    Performance Range

    Wire Cross section 0.5 to 2.5 mm2 (Contact us for sizes outside this range)
    Length Selection Standard range: 50 mm to 9 meters, in steps of 1mm; Range can be extended to get 20mm to 25 meters
    Stripping Accuracy +/- 0.5 mm
    Length Accuracy +/- 0.2% of length(min. +/-1.5 mm)
    End Stripping Upto 15 mm at both ends (subject to material friction) Only Partial stripping possible
    Wire Types Single core wires with DMD and Teflon insulation
    Max. Outside Diameter 6 mm
    Changeover setting time 30 sec typically.

    Technical Data

    Machine Housing Single housing for machine & Controls
    Mechanical system Rugged machine with precision mechanical system
    Electronic system Separate control panel with PLC and drives
    Wire feed system 1 stepping motors with 2 feed rollers, variable speed
    Cutting System Pneumatically operated cutter with HSS blades
    Stripping system Pneumatically operated rotary head with nichrome blades.
    Length Measurement system Directly by stepping motor control
    Power 220V / 50 Hz, other options upon request
    Compressed air 5 to 7 bar, 70 to100 psi, 100 lpm (less than 1 hp)
    Dimensions Main Unit : 400mm X 300mm X 450mm(h)

    Production Speed* : Approx 15-20 wires per minutes

    Voltage servo-stabilizer (2KVA) or CVT (1KVA) is must, to be arranged by you. Proper earthing is essential.